Exploring Strategic and Operational Supply Chain Design Insights with Dan Kogan

13. März 2025

Navigating the Complexities of Supply Chain Network Design with Dan Kogan

Today, we are thrilled to have Dan Kogan as our distinguished guest. In this episode we delve into the intricacies of supply chain network design, exploring everything from strategic planning to the tactical and operational elements that make this field both complex and fascinating.


Meet Dan Kogan

Dan Kogan, a seasoned expert in supply chain design, takes us on a journey through his diverse career path. Based in Saint Louis, Missouri, Dan's background is as colorful as it is impressive. Initially studying geography and meteorology, Dan found his passion in the realm of supply chains while working at Garmin. This passion led him on a path that included roles in global supply chain analysis and consulting, eventually leading to a teaching position at Washington University in Saint Louis.

Dan emphasizes the non-linear nature of career development, advocating for a process-oriented approach rather than a rigidly designed career path. His diverse experiences enable him to speak with authority on supply chain design, making him the perfect guest for our episode today.


Understanding Supply Chain Network Design

Supply chain network design is a multi-faceted domain that encompasses strategic, tactical, and operational elements. Dan shares that supply chain design (or network design) can apply to several use cases across a broad spectrum. From strategic decisions like opening new distribution centers to tactical reallocations of suppliers and operational vehicle routing, the applications are varied and crucial.

One key takeaway from Dan’s insights is the importance of connecting supply chain efforts with an organization's overall strategy. Supply chain design should not operate in isolation. Instead, it should consider macroeconomic factors, competitive landscapes, and customer requirements. This integrated approach ensures that supply chains are designed not only for cost-effectiveness but also for agility and responsiveness to change.


The Role of Technology and Tools

Dan discusses the vital role technology plays in supply chain network design. From data schema and databases to advanced analytics techniques, having the right tools is essential. However, a common misconception is that organizations need a flawless digital twin to succeed. Dan clarifies that while it's ideal to have an up-to-date model, the reality is that many companies cope with smaller, more manageable models tailored to specific projects.

Building in-house capabilities versus outsourcing to consultancies is another area Dan covers. The decision largely depends on the frequency and complexity of projects. For larger organizations with a pipeline of projects, investing in in-house capabilities can be valuable. Conversely, smaller or less mature organizations may find it more feasible to bring in external expertise as needed.


Pitfalls and Best Practices

One of the major pitfalls in supply chain modelling is attempting to create overly complex models prematurely. Dan advises starting with a simple model and incorporating complexity as necessary, avoiding the trap of "analysis paralysis."

Another area of focus is the integration of manufacturing and logistics in modelling efforts. Dan emphasizes the need to work in concert across functions to avoid disjointed solutions.


Connecting the Dots: From Strategy to Execution

Dan's framework for integrating market outlook analysis, scenario planning, and strategic value proposition design is particularly enlightening. This comprehensive process ensures that supply chain design is closely aligned with organizational goals and prepared for a dynamic world.


In summary, this episode is a treasure trove of insights for anyone interested in the art and science of supply chain network design. Dan Kogan's wealth of experience and passion for the field shine through, offering valuable lessons for professionals at all stages of their careers. Whether it's through understanding the importance of strategic alignment or learning about the practical applications of technology, there's something in this episode for everyone.


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